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UK EPR for Packaging: Your Complete Guide

UK EPR for Packaging: Your Complete Guide

 

What is EPR for Packaging?

Prefer a visual summary? Check out our UK EPR Infographic

Extended Producer Responsibility (EPR) for packaging is a UK government scheme that shifts the financial responsibility for managing household packaging waste from taxpayers and local authorities to the businesses that produce and supply packaging. Following the "polluter pays" principle, EPR aims to reduce environmental impact by holding producers accountable for the entire lifecycle of their packaging - from design through to disposal.

The scheme represents a fundamental reform of the UK's approach to packaging waste, replacing the previous Packaging Waste Regulations system with a more comprehensive framework designed to drive sustainable packaging choices and boost recycling infrastructure investment across the UK.

Who Needs to Comply?

EPR obligations apply to any UK business that meets specific turnover and tonnage thresholds. This includes companies that act as:

  • Brand owners - supplying packaged goods under their own brand
  • Packer/fillers - placing goods into unbranded packaging
  • Importers - importing products in packaging to the UK market
  • Online marketplaces - facilitating sales for non-UK businesses
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Understanding the thresholds

There are three key categories of businesses under EPR:

visual

Micro Businesses (No Obligations)

Annual turnover under £1 million OR Handle less than 25 tonnes of packaging annually

No reporting or payment obligations, but should track packaging volumes to ensure they remain below thresholds

visual

Small Producers (Reporting Only)

Annual turnover between £1-2 million AND handle 25+ tonnes of packaging, OR, Annual turnover over £1 million AND handle 25-50 tonnes of packaging

Obligations:

  • Annual data reporting only (no fee payments or RAM assessments required)
  • Reporting deadline: 1st April each year for the previous calendar year
visual

Large Producers (Full Obligations)

Annual turnover between £1-2 million AND handle 25+ tonnes of packaging, OR, Annual turnover over £1 million AND handle 25-50 tonnes of packaging

Obligations:

  • Annual data reporting only (no fee payments or RAM assessments required)
  • Reporting deadline: 1st April each year for the previous calendar year

Important Note: If your group of companies collectively meets the large producer thresholds, all companies in the group that handle packaging are considered large producers, even if individually they wouldn't meet the criteria.

What is RAM?

The Recyclability Assessment Methodology is a standardised framework that evaluates how easily packaging can be recycled within the UK's current infrastructure. Large producers must assess all household packaging using RAM and report results to environmental regulators.

The RAG Rating System

RAM assigns packaging into three categories:

🔴

RED - Difficult to Recycle

  • Packaging with specifications that make recycling at scale challenging
  • May include multi-layer materials or packaging collected by fewer than 50% of local authorities

Will incur higher modulated fees from 2026 onwards 💰

🟡

AMBER - Moderately Recyclable

  • May face challenges during collection, sorting, or reprocessing
  • May require specialist infrastructure or lead to some material loss

Will pay base fees with no modulation (neutral) 💵

🟢

GREEN - Widely Recyclable

  • Widely recyclable using existing UK infrastructure
  • Collected at kerbside by at least 75% of UK local authorities

Will receive discounted fees from 2026 onwards 💸

RAM Assessment Process

RAM evaluates packaging through five key stages:

The Five Stages of Recyclability Assessment

🧪

1. Classification

Identifying material composition and component separability.

🚛

2. Collection

Verifying collection accessibility (75% threshold for “widely collected” or 50% for “limited collection”).

📦

3. Sortation

Confirming materials can be sorted through industry-standard technology (e.g., Near Infrared systems).

🏭

4. Reprocessing

Assessing whether materials can effectively be reprocessed at scale.

5. Output Quality

Evaluating whether recycled material can replace virgin materials in new products.

Key RAM Requirements for Large Producers

First Assessment Deadline

1st October 2025 (for packaging placed on the market January–June 2025)

Applies To

Household packaging, packaging commonly disposed of in public bins, and glass household drinks containers

RAM Version

RAM v1.1 (published April 2025) — simplified following industry feedback.

Reporting

Submit results via the Report Packaging Data (RPD) portal.

 

Regulatory flexibility for 2025: Environmental regulators have issued a position statement allowing producers to extrapolate H1 2025 recyclability data from H2 2025 assessments, providing some breathing room during the transition year.

EPR Fees: What You'll Pay

Two Types of Costs

Under EPR, large producers face two separate cost obligations:

PRNs / PERNs (Packaging Recovery Notes)

  • Continuation of the existing PRN system
  • Evidence that packaging waste has been recycled
  • Purchased from accredited reprocessors and exporters
  • Prices fluctuate with market supply and demand
  • Apply to both household and non-household packaging

EPR Waste Disposal Fees (From October 2025)

  • Government-set charges for household packaging waste management
  • Fund local authority collection, sorting & disposal
  • Contribute to PackUK administration & communication campaigns
  • Apply to household packaging, public-bin waste & glass drinks containers
  • Calculated based on previous year’s tonnage placed on market

Base Fees by Material

Material
Base Fee (£/tonne)
Example
Fibre-based composite
£461
example
Plastic
£423
example
Wood
£280
example
Steel
£259
example
Aluminium
£266
example
Paper & card
£196
example
Glass
£192
example
Other materials
£379
example

Note: Most fees decreased from earlier illustrative figures, with glass seeing the steepest reduction of 20%. This reflects high industry compliance and data validation work between PackUK and regulators.

Fee Modulation from 2026

Starting with invoices in October 2026 (based on 2025 packaging data), fees will be modulated based on RAM ratings:

🔴 Red-rated Packaging

Red materials will face progressive fee increases:

2026–27
1.2× base fee (20% ↑)
2027–28
1.6× base fee (60% ↑)
2028–29
2.0× base fee (100% ↑)

🟡 Amber-rated Packaging

Amber materials will continue paying standard base fees with no modulation.

🟢 Green-rated Packaging

Green materials will receive percentage-based discounts, funded by the additional revenue generated from red-rated packaging.

All green materials across categories get the same discount level.

 

Medical packaging exemption: Packaging that falls into the red category due to regulatory requirements can be reported as amber to avoid fee modulation.

📅 Payment Timeline

First invoices:
October 2025 (covering 2024 packaging data)
Payment terms:
50 days to pay in full, or opt into a 4-instalment plan via Stripe
Late payment penalties:
The greater of 5% of the outstanding amount or £100

⚠️ Important Payment Rules

EPR charges are statutory debts — not commercial invoices. This means they cannot be disputed in the same way supplier invoices can.

Payments support the national household packaging waste system through PackUK.

Turning EPR Into an Opportunity

While EPR introduces new costs and compliance requirements, forward-thinking businesses can use it as a catalyst for positive change. Here's how to transform EPR from a regulatory burden into a competitive advantage:

 

1. Optimise Material Choices for Lower RAM Ratings

The RAM system incentivises choosing more recyclable materials:

  • Switch to mono-materials rather than multi-layer composites
  • Select widely-collected materials like cardboard, paper, clear PET, or aluminium
  • Avoid inks, coatings, or labels that interfere with recycling
  • Use materials with established UK recycling infrastructure

Example: Replacing mixed-material flexible packaging (likely red-rated at 2.0x fees by 2028) with a paper-based alternative could reduce EPR fees by 50–70% per tonne while improving sustainability credentials.

Packaging materials

2. Right-Size Your Packaging

Reduce packaging weight to lower fees:

Audit
Audit current packaging specifications - Are you using heavier gauge materials than necessary?
Void Fill
Eliminate void fill where possible through better product-to-box matching
Box Size
Optimise box sizes to reduce corrugate consumption and associated fees
Design Innovations
Consider design innovations like snap-lock closures instead of tape, or integrated handles instead of separate carry solutions

Cost benefit: 20% reduction in packaging weight = 20% reduction in EPR fees + material and transport savings.

Overspecified packaging

3. Minimise Overspecified Packaging

“Many businesses over-package due to legacy assumptions.”
  • Conduct drop testing to confirm protection needs
  • Review historical damage rates
  • Eliminate unnecessary components
  • Simplify multi-material constructions
Supply Chain Transparency

4. Improve Supply Chain Transparency

“Transparent packaging data reduces errors, prevents non-compliance, and improves recyclability reporting.”
  • Engage with packaging suppliers to obtain full material specifications
  • Document packaging weights and materials for every SKU
  • Include sustainability criteria in supplier selection
  • Request recyclability assessments as part of agreements

5. Communicate Your Sustainability Leadership

Customer Messaging
Customer Messaging

Highlight reduced packaging in customer communications and on-pack messaging

Green RAM Ratings
Green RAM Ratings

Share your green RAM ratings as evidence of genuine recyclability (not just theoretical claims)

Storytelling
Storytelling

Tell the story of packaging redesigns undertaken to improve environmental performance

B2B Advantage
B2B Advantage

Use EPR compliance as a differentiator in B2B sales, particularly with sustainability-conscious brands

6. Plan Ahead for Cost Management

With modulation ramping up through 2028, early action delivers compounding benefits:

Prioritise high-volume packaging for redesign
Model future fee scenarios
Budget for tooling/transition costs
Integrate packaging review into product development

Practical Next Steps

📦 For All Businesses Handling Packaging

  1. Determine your category (turnover + packaging tonnage)
  2. Register with DEFRA if required
  3. Set up systems to track packaging weights & materials
  4. Consider a compliance scheme (Valpak, EcoSurety, Clarity)

📘 For Small Producers

  1. Submit annual data by 1st April each year
  2. Track packaging improvements for future obligations
  3. Consider applying RAM principles voluntarily

📊 For Large Producers

  1. Set up biannual reporting (April & October deadlines)
  2. Begin RAM assessments for all household packaging
  3. Identify high-cost red-rated materials
  4. Develop a packaging optimisation roadmap
  5. Budget for October 2025 base-fee invoices
  6. Prepare for 2026 modulated fees early
Priory Direct Logo

Working with Priory Direct

As your packaging partner, Priory Direct can support your EPR compliance and optimisation journey:

  • RAM-optimised packaging recommendations tailored to your products and budget
  • Right-sizing analysis for material and cost efficiency
  • Green/amber-rated sustainable material alternatives
  • Technical support for packaging specifications and testing
  • Regulatory guidance to help navigate EPR requirements

📞 Get Expert Support

Contact us to discuss how we can help you turn EPR into an opportunity for cost savings and sustainability leadership.

📞 Contact Us

Key Resources

🗓️ Key Dates & Critical Timeline

 
January 2025

EPR Regulations Come Into Force 🚀

RAM assessments begin for packaging regulations

 
 
1st April 2025

First Reporting Deadline 📝

Annual deadline for small producers; biannual for large producers

 
 
1st October 2025

RAM Reporting Deadline 📦

First RAM submission for large producers (H1 2025 data)

 
 
October 2025

First EPR Fee Invoices 💳

Invoices issued to large producers based on 2024 data

 
 
2026

Modulated Fees Begin 📈

Fees adjusted based on RAM ratings for 2025 packaging

 
 
2028–29

Maximum Red-Rated Fee 💰

Red-rated packaging reaches 2.0× base fees

 
 

This guide provides an overview of EPR for packaging regulations. For specific compliance advice, consult with your environmental regulator or a qualified compliance scheme. Priory Direct supports customers with sustainable packaging solutions but does not provide formal EPR compliance services.

About Priory Direct:

As a certified B Corp, we supply sustainable packaging to over 16,000 ecommerce brands across the UK. From third-party logistics providers to sole traders, we deliver improved commercials, continuity of supply, and sustainability on packaging supplies. Contact us to discuss how we can support your EPR journey.